Insights
Thermoplastik has been operating on the Slovak market since 1998. It specializes in the production of large-size plastic mouldings. The company's strategy is to use state-of-the-art technology for large, technically demanding plastic mouldings in the automotive and electronics industries.
Thermoplastic's needs
Thermoplastik approached us with the need to design and manufacture tear jigs for their own in-house development and testing of plastic mouldings.
Our solution
● After familiarizing ourselves with the requirements and specification of the process, we put forward the design of blasting jigs.
● We have studied and presented the design together with the customer's technicians in detail.
● After fine-tuning the design, we realized the production of tear jigs.
● We assembled the complete jigs, verified and delivered to the client.
Our expertise
3D software used for design: SolidWorks2018
Production technologies: CNC machining, 3D printing (prototyping)
Measuring and Verification Technology: CMM Measuring Equipment
This project has been a challenging but important one for us. As this was the first time we designed this type of training, we approached it with the utmost respect. We have spent enough time to simulate the actual processes to fine-tune the final product. Since the customer had a special requirement to reduce costs as much as possible, we were able to design the fixture so that its plate has cumulative use in multiple tests. As a result, the client receives two preparations instead of three, thus saving costs and storage space for the preparations.
I am always very pleased when I can present a simulation to the customer, thanks to which he can more accurately visualize our design and the resulting product better meets his requirements. - Pavol Gužik, Lead designer Mecasys
Final results
The result of our work is a product that accurately reflects the customer's requirements, saving them costs and storage space.
Thanks to the fact that we have become experts in the preparation market, we are able to offer our customers solutions even for non-standard preparations. We understand preparations and will always do our best for our customers to ensure that our preparation is exactly what they expect it to be.
Thanks to this jig, the client will no longer have to do tests on universal inaccurate jigs. It always ensures the position and stability of the part in the tear press. In this way, he can rely on the test results and apply his findings to the production process setup so that the part also meets the necessary standards for today's automotive industry.
Our other successful projects
AAH Plastics
AAH Plastics approached us with the need to develop, design and implement an assembly device directly into an injection moulding machine to automate the assembly of metal bushings into a plastic part.
Eurostyle Systems France
Eurostyle Systems approached us with the need to develop and construct an inspection jig to ensure the production process based on the customer's requirements and specification.
Air International Thermal
Air International Thermal approached us with a requirement to develop, design and implement a device to pre-heat the blower propeller of a motor vehicle air conditioning system at the point where the axis of the electric motor is pressed.
Jasplastik
Jasplastik approached us with the requirement to create a single-purpose device for joining two PVC parts using ultrasound.
Magna Slovteca
Magna Slovteca approached us with the need to design and manufacture vibration jigs for their own in-house development and stability testing of rear-view mirror designs.
ITW Automotive
We were approached by ITW Automotive with the need to develop and construct a device to measure and evaluate the motion forces of assembled components. This automation will speed up the production process and ensure process repeatability.
Novares
Novares approached us with the need to develop and construct a complete set of inspection jigs to ensure the production process based on the customer's requirements and specification.
SAS Automotive
SAS Automotive approached us with the need to develop, design and implement a cutting machine into an existing line for automated cutting of plastic dashboard mounts for a VW, AUDI and Porsche project.
Thermoplastic
Thermoplastik approached us with the need to design and manufacture tear jigs for their own in-house development and testing of plastic mouldings.
UPT
UPT approached us with a requirement to create an electrical switchboard for a passivation line project. The role of the switchboard will be to supply the heating elements and their regulation with respect to the temperature and liquid level.
Eurostyle Systems - Slovakia
Eurostyle Systems approached us with a need to develop and design a measuring fixture that would streamline and automate production.
Inalfa Roof Systems
Inalfa Roof Systems Slovakia approached us with the need to develop and construct a device whose task would be to use a scanning system to control the use of the correct chemical formulations for specific parts and the associated workflows.
Nanogate
Nanogate approached us with a need to develop and construct a measurement fixture that would help them produce the necessary components more efficiently.
RAMA BOHEMIA
RAMA BOHEMIA approached us with the need to develop and construct a single-purpose device whose task would be to glue double-sided adhesive tape to a PVC part. With this equipment, they could achieve repeatable accuracy and higher quality tape adhesion.