Mecasys: SAS Automotive
SAS Automotive: Cutting of plastic parts


SAS Automotive is the world's leading supplier of components for the automotive industry.

SAS Automotive's needs

SAS Automotive approached us with the need to develop, design and implement a cutting machine into an existing line for automated cutting of plastic dashboard mounts for a VW, AUDI and Porsche project.

Our solution

● First of all, we had to study the issue of controlling/managing the existing device and its possibility of interfacing with the device we implemented.

● Subsequently, we created a 3D design of the equipment for automated cutting of plastic handles and its placement in the space of the existing line. We presented this concept to the client and after approval and comments, we manufactured and ordered the necessary equipment parts.

● We then assembled the whole device, programmed it and tested its functionality. Subsequently, after internal tuning, the equipment was implemented into the existing line at the customer's site. We fine-tuned the workflow as needed and handed over the finished, fully functional machine to our client SAS Automotive.

● To ensure the safety and smooth operation, we have trained the operators and maintenance of the new equipment.

Our expertise

Festo pneumatic components

3D design software: AutomaDesign3D

Control system: Siemens control

What do we say to the result? The implementation of our assembly equipment directly into the existing line has increased production efficiency, minimized the occurrence of rejects and substantially increased workplace safety, opening up new possibilities in the implementation of our equipment.

- Jaroslav Miklušák, CEO Mecasys

Final results

● The introduction of an automated assembly system has contributed to the avoidance of rejects.

● Significantly improved workplace safety.

● Overall speeding up of the production process and optimization of workflows with the use of new equipment.

Working with SAS Automotive has been an interesting project for us at Mecasys, full of technological challenges and innovation. With our specialized solutions, we have successfully solved our client's needs in the field of automated cutting of plastic handles. We are confident that our solutions will bring long-term benefits in terms of accuracy, efficiency and safety within production. Our cooperation with SAS Automotive is an example of our ability to contribute to innovation and efficiency in the automotive industry.

What does the client say about the result? The cooperation with Mecasys represents a big step forward for our production. Their solution of automated cutting directly in the assembly line allowed us to optimize production in terms of ergonomics, safety and efficiency.

- Radoslav Orichel, Plant Industrial Engineer

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