Insights
RAMA BOHEMIA has more than 30 years of experience in the production of mouldings and assemblies. Their constant drive to move forward and implement innovations brought them to Mecasys.
RAMA BOHEMIA's needs
RAMA BOHEMIA approached us with the need to develop and construct a single-purpose device whose task would be to glue double-sided adhesive tape to a PVC part. With this equipment, they could achieve repeatable accuracy and higher quality tape adhesion. To minimize the need for operator intervention in the work process, they needed to incorporate an industrial robot into the equipment.
Our solution
● First of all, we familiarized ourselves with the customer's requirements, technological procedures and types of components needed for the working process.
● Subsequently, we developed a prototype machine for fully automated gluing of double-sided adhesive tape to PVC parts with minimal operator intervention in the work process. Among the various options, we chose the most suitable concept for the application.
● We then fabricated, assembled and programmed the control system for the entire robotic workstation. We fine-tuned the workflow and performed functionality testing as needed.
● We handed over the finished, fully functional equipment to the client RAMA BOHEMIA and trained the staff to operate the new equipment.
Our expertise
Industrial robot: RoboCraft X9
Automated gluing system: TapeBond Pro
Control system: AutoMate Control
"Our solution for RAMA BOHEMIA combines the latest technological trends in automation with their specific needs in the area of moulding production. We pride ourselves on successfully introducing innovations that contribute to the efficiency and accuracy of their work processes." - Jaroslav Miklušák, CEO Mecasys
Final results
● Fully automated double-sided adhesive tape bonding process has contributed to increased accuracy and consistency of the final product.
● The integrated industrial robot minimized the need for manual operator intervention, resulting in efficiency and optimization of the work process.
● Improved bonding quality and process repeatability has resulted in significant cost and time savings.
Working with RAMA BOHEMIA was another opportunity for us at Mecasys to provide a cutting-edge technology solution. Our industrial robot equipment has brought significant improvements in the accuracy, efficiency and reliability of work processes. We are confident that our solutions will bring new competencies to RAMA BOHEMIA in the field of mouldings production and the current project represents another step forward towards our shared vision of innovation and excellence in the industrial environment.
Client Statement: "The cooperation with the Mecasys team represents a revolutionary step for RAMA BOHEMIA towards fully automated processes in our production line. Their equipment with an industrial robot for taping tape has not only significantly increased our production accuracy and quality, but has also made our workflow significantly more efficient. Mecasys has been a reliable partner for us in innovation and technological progress." Translated with DeepL.com (free version) - Juraj Novák, Managing Director of RAMA BOHEMIA
Our other successful projects
AAH Plastics
AAH Plastics approached us with the need to develop, design and implement an assembly device directly into an injection moulding machine to automate the assembly of metal bushings into a plastic part.
Eurostyle Systems France
Eurostyle Systems approached us with the need to develop and construct an inspection jig to ensure the production process based on the customer's requirements and specification.
Air International Thermal
Air International Thermal approached us with a requirement to develop, design and implement a device to pre-heat the blower propeller of a motor vehicle air conditioning system at the point where the axis of the electric motor is pressed.
Jasplastik
Jasplastik approached us with the requirement to create a single-purpose device for joining two PVC parts using ultrasound.
Magna Slovteca
Magna Slovteca approached us with the need to design and manufacture vibration jigs for their own in-house development and stability testing of rear-view mirror designs.
ITW Automotive
We were approached by ITW Automotive with the need to develop and construct a device to measure and evaluate the motion forces of assembled components. This automation will speed up the production process and ensure process repeatability.
Novares
Novares approached us with the need to develop and construct a complete set of inspection jigs to ensure the production process based on the customer's requirements and specification.
SAS Automotive
SAS Automotive approached us with the need to develop, design and implement a cutting machine into an existing line for automated cutting of plastic dashboard mounts for a VW, AUDI and Porsche project.
Thermoplastic
Thermoplastik approached us with the need to design and manufacture tear jigs for their own in-house development and testing of plastic mouldings.
UPT
UPT approached us with a requirement to create an electrical switchboard for a passivation line project. The role of the switchboard will be to supply the heating elements and their regulation with respect to the temperature and liquid level.
Eurostyle Systems - Slovakia
Eurostyle Systems approached us with a need to develop and design a measuring fixture that would streamline and automate production.
Inalfa Roof Systems
Inalfa Roof Systems Slovakia approached us with the need to develop and construct a device whose task would be to use a scanning system to control the use of the correct chemical formulations for specific parts and the associated workflows.
Nanogate
Nanogate approached us with a need to develop and construct a measurement fixture that would help them produce the necessary components more efficiently.
RAMA BOHEMIA
RAMA BOHEMIA approached us with the need to develop and construct a single-purpose device whose task would be to glue double-sided adhesive tape to a PVC part. With this equipment, they could achieve repeatable accuracy and higher quality tape adhesion.