Mecasys: Jasplastik
Case study: Jasplastik

Insights

Jasplastik is the largest manufacturer of plastic components in Slovakia. The company has many years of experience in plastic injection moulding, EPS production, assembly and other ancillary and support activities.

Jasplastik's needs

Jasplastik approached us with the requirement to create a single-purpose device for joining two PVC parts using ultrasound.

Our solution

● Deliver a compact solution to the customer.

● Minimize operator input into the manufacturing process by using an appropriate degree of automation.

● Insert professional welding unit designed for industry into the station.

● Check the quality of production process by camera sensor.

Our expertise

Software: 3D design SOLIDWORKS; PLC control system TIA Portal V17; Electrical design EPLAN Electric P8 2023; Pneu design PneuDraw; Camera sensor IV3 Series software; Ultrasonic welder DCX S Power Supply Web Page Interface

Technology: cnc machining centre

Electronic elements: sensors, optical barriers, CPU and data modules, control touch panels

Pneumatic components: control valves, pneumatic pistons, pressure regulators

Final results

We supplied the customer with a compact device that is easy to operate and contains all the necessary safety features.

The creation of an unbreakable bond between two PVC parts is realized by ultrasound. The control system is designed to supervise the operations throughout the entire work cycle and to react immediately to any error conditions.

The visual part of the control system is a touch screen display, which informs the user about the current status of the device and also about the status of the working process.

We have been cooperating with Jasplastik for a long period of time. During this period, several very interesting projects were implemented, which were of great benefit to both parties, whether in increasing the efficiency and quality of the production process, or in gaining valuable experience in the field of automation and ultrasonic welding of PVC parts.

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