Mecasys: Air International Thermal
Case study: Ait International Thermal

Insights

Air International Thermal is a company dedicated to the manufacture of HVAC systems for automobiles.

Air International Thermal's needs

● Development, design and implementation of a device for preheating the propeller of the blower of the air conditioning system of a motor vehicle at the point where the axis of the electric motor is pressed.    
● The required temperature of the part regulated by the control system in real time.  

Our solution

● Analysis of the specified requirement and design of the solution.

● Creating a 3D design of the device according to the design.

● Development of a special kind of temperature controller.

● Control software design.

● Installation of the equipment with attention to the safety of the operator.

● Installation and testing of the equipment at the site of its future operation.

● Handing over the operation and maintenance manual, certificate and initial inspection.

● Training of operation and maintenance personnel for the proper use of the equipment.

Our expertise

Software: 3D design SOLIDWORKS; PLC control system TIA Portal V17; Electrical design EPLAN Electric P8 2023

Technology: 5AX Hermle CNC machining centres, CTX800, Exeron 313, NLX2500/700,...

Electronic elements: sensors, PLC CPU and data modules, control touch panels, PWM controllers, heating elements

Final results

The created single-purpose device by its function increased the quality of the pressed joint of the blower propeller with the axis of the electric motor.

100% increase in process quality.

Increase the number of parts produced by reducing the cycle time from 90 s to 30 s.

Elimination of hidden defects that were created during cold pressing.

Annual economic effect: €142 000.

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